Ngokusekelwe kusayizi, inkimbinkimbi, kanye nokusetshenziswa kwesistimu, ukuvakasha kokuhlola ngezikhathi ezilinganayo kungahluka ngonyaka nonyaka njengobaisistimu ye-idler yokuthuthaiminyaka. Ukuvakasha kokuqala ngokuvamile kuzoba phakathi nezinyanga ezi-3 kusukela ekwamukelweni kwesivumelwano noma inombolo yezinyanga kusukela ekuhlolweni kokugcina kwe-CSL.
A umphakeli wesistimu yokuthuthangokuvamile isekela izindleko zabo ekufinyeleleni okugcwele, okungavinjelwe kubo bonke abathumeli abafakiwe kunkontileka yesevisi yokulungisa futhi kungafaka izindleko ezengeziwe ngenxa yokubambezeleka kokufinyelela nezikhathi zokulinda ezikhokhiswa ngokuhlukile ngokwesilinganiso okuvunyelwene ngaso ngaphambili se-T&M (Isikhathi Nezinto Zokusebenza).
Noma yiziphi izingxenye ku-uhlelo lokuthuthaokutholakala ukuthi kudinga ukushintshwa lapho bese kuzothathwa esitokisini sezipesheli eziphethwe yikhasimende ngokulandela uhlu olunconyiwe lwezipele okufanele luhlinzekwe lapho kuqedwa ukufakwa nokunikezelwa kwesistimu. Ikhasimende lizoba nesibopho soku-oda, ukugcina, kanye nokugcina inani lezipele kusayithi labo.
Uma ukushintshwa kungenzeka ngesikhathi sokuvakasha (isistimu yokuthutha ingamiswa isikhathi eside futhi izingxenye ziyatholakala), lokhu ngokuvamile kuzokwenziwa ngaleso sikhathi futhi isikhathi esengeziwe sokukhanda nezingxenye ezisetshenzisiwe sizoqashelwa futhi sikhokhiswe ngokufanele ngaphezu kwezindleko zokuvakasha kokuhlola.
Uma kwenzeka isistimu yokuthutha idingeka ngokushesha, futhi umsebenzi owengeziwe ungenzeki ngesikhathi sokuvakasha (okungaba ngokufinyelela okungenakwenzeka noma izingxenye zingatholakali), lokhu ngokuvamile kuyokwenziwa ngokuvakasha okuhlukile ngesikhathi okuvunyelwene ngaso, futhi amahora engeziwe okulungisa (kanye nanoma yisiphi isikhathi sokuhamba nezindleko) azofakwa futhi akhokhiswe ngokufanele ngaphezu kwezindleko zokuhlolwa.
Umphakeli wesistimu yokuthutha angase adinge okokusebenza ukuze kufinyelelwe kumaconveyor asezingeni eliphezulu angahlinzekwa yikhasimende noma umphakeli wokuthutha ngezindleko ezengeziwe.
Abahlinzeki besistimu yokuthutha abaningi bahlinzeka ngombiko ngalokho abakutholile ngemva kokuvakasha ngakunye, begqamisa ekhasimendeni noma yiziphi izinto ezidinga ukulungiswa noma ezidinga ukushintshwa (kucatshangelwa ukuthi azizange zinakekelwe ngesikhathi sokuvakasha). Konke ukuvakasha kokuhlola/ukulungisa ngokuvamile kuzoba nezikhathi zakho kanye nobude besikhathi emakhasini wesikhathi ajwayelekile abahlinzeki besistimu yokuthutha ukuze uthole ulwazi lwekhasimende.
Isistimu yokuthutha "hamba" ngaphambi kokwenza ukuhlolwa.
Ngaphambi kokumisa ukugcwaliseka kwe-e-commerce, indawo yokugcina impahla, noma amafekthri kanye nokuvala isistimu yokuphepha, unjiniyela ovakashelayo "uzohamba" eduze kwayo yonke isistimu yokuthutha ukuze ahlole noma yiziphi izinkinga ezibonakalayo ezibonakalayo noma umsindo oweqisayo ongagqamisa izinkinga okudingeka azengeze embikweni ukuze azihlole uma isistimu yokuthutha isimisiwe.
Amandla adonsela phansi, i-Powered Roller, kanyeAmaketanga okuthutha- ukuphatha iphakheji.
Kunoma yikuphii-roller enamandlanoma i-chain conveyor system, ukuze bathole ukufinyelela ku-drive, chain/chain tensioner namabhande e-vee, onogada bayasuswa ukuze bahlole/baphinde baqine/bagcobe njengoba kudingekile.
Kuye ngokuklanywa kwesistimu yokuthutha, izingxenye ezihlukile ezishintshwayo eziklanyelwe ukugqokwa, kudingeka zibhekwe njengezimo zamabhande e-roller drive, i-Lineshaft, nama-bearings kanye nesimo samarola namaketango.
Noma imaphi amadivaysi omoya kusistimu yokuthutha njengama-blade stop assemblies okuhlanganisa amasilinda womoya, ukudluliselwa, amaswishi okuhlela, namabhuleki olayini ayahlolwa ukuthi awavuzi yini futhi awavuzi komoya njengama-valve e-solenoid namapayipi.
Amaketango okuthutha adinga amasheke ahlukene ukuthi kungenzeka yini ukuguga/ukulimala kwamaketango, imichilo yokugqoka, ama-sprocket, nama-tensioner wamaketango.
Amabhokisi emoto/amagiya, kungakhathaliseki ukuthi angama-3-phase noma angu-24-volt motorized roller, ayahlolwa ukuze kuqinisekiswe ukuthi avikelekile ku-conveyor frame engenazintambo ezixegayo, awashisi ngokweqile, nanoma yikuphi ukuvuza kukawoyela we-gearbox.
Izinto ezisizayo ezifana namarola adonsela phansi, amasondo e-skate, amapuleti afile, ama-guide rails, izitobhi, kanye nemihlahlandlela yokumisa iphakheji nakho kuyahlolwa ngezinkinga.
Amabhande okuthutha- ukuphatha iphakheji.
Kunoma iyiphi isistimu yokuthutha ibhande, ukuze uthole ukufinyelela ku-drive roller kanye ne-belt tensioner, onogada bayasuswa ukuze kubhekwe, futhi baphinde baqinise njengoba kudingekile.
Kuye ngedizayini nohlobo lwesistimu yokuthutha ibhande, izingxenye ezinyakazayo ezihlukene zidinga ukuhlolwa njengesimo sebhande ngokwalo, amarola okugcina amatheminali, kanye nombhede wesilayidi/werola ibhande eligijima phezu kwawo.
Kusistimu yokuthutha ibhande, ibhande libhekwa ngokubonakalayo nangokomzimba ukuze kutholwe ukungezwani okulungile ukuze kugwenywe ukushelela okungabangela ukuguga okudlulele, "ukuphuma ngaphandle kwethrekhi" ukuze kuqinisekiswe ukuthi awakhukhuleki aye ohlangothini olulodwa olungalimaza unqenqema lwebhande, futhi ilunga lebhande alihlukani.
Okuphinde kuhlolwe kusistimu yokuthutha ibhande isimo sama-roller bearings okushayela/ukushuba/kulandela umkhondo kanye namayunithi okushayela ukuvuza kukawoyela kanye/noma umsindo omkhulu.
Shayela motor/amabhokisi kagiya, kungakhathaliseki ukuthi ayizinhlobo zamarola anenjini yesigaba esi-3 noma angu-24-volt, ayahlolwa ukuze kuqinisekiswe ukuthi avikelekile kufreyimu yokuthutha ngaphandle kwezintambo ezixegayo futhi akukho ukushisa ngokweqile.
Ku-conveyor yebhande, ama-terminal roller ekupheleni kwedrayivu avamise ukusala nengxenye yobubanzi obugcwele bebhande eligoqwe isiyingi sazo ukuze libambe ibhande elithwele futhi lokhu kuyahlolwa futhi ukuthi awakhumuki futhi adinga ukunakwa.
Izinto ezisizayo ezifana namarola asekela amabhande, amapuleti e-belt skid, ama- guardrails, izitobhi, kanye nemihlahlandlela yokumisa iphakheji nakho kuyahlolwa ukuze kutholakale izinkinga.
Amarola namaketango / ukudluliselwa kwamadigri angama-90- amaphalethi/imigqomo eyinqwaba/ukuphatha i-IBC
Kunoma iyiphi i-roller enamandla noma i-chain conveyor system, ukuze uthole ukufinyelela ku-drive kanye ne-chain/chain tensioner, onogada bayasuswa ukuze kubhekwe/ukucindezelwa kabusha/ukugcoba njengoba kudingekile.
Futhi, ohlelweni lwe-roller olunamandla, amakhava avikela futhi amboze amaketanga ashayela ama-roller ama-sprocketed ayahlolwa ukuze kuqinisekiswe ukuthi azikho izinkinga zokuphepha kubasebenzi.
Ngokuya ngomklamo wesistimu yokuthutha, izingxenye ezihlukile ezishintshwayo eziklanyelwe ukugqokwa, zidinga ukuhlolwa njengezimo zama-roller bears, iziqondiso zeketanga lezintambo/amapheshana okugqoka, ama-chain tensioner, ama-sprockets, nama-bearings awo, ukuguga kweketango kanye nesimo esijwayelekile sama-roller namaketango enkampani yenethiwekhi abheka ama-roller awonakele noma amaketango axegayo.
Imihlangano yokumisa isitobhi/yemihlahlandlela kanye nokukhushulwa koshintsho lwezikhombisi-ndlela kanye nokwehliswa okuphansi kukho kokubili ama-roller conveyor namaketanga ahambisa izintambo kuhlolwa ukuguga nokuvuza komoya njengawo wonke amasilinda womoya, amavalvu e-solenoid, namapayipi.
Amayunithi angu-3 esigaba/415-volt motor/gearbox ahlala esetshenziswa kumaconveyor esindayo ukuze kuphathwe izinto ezinkulu, ezinkulu, nezisindayo ezifika nangaphezulu kwethani elilodwa njengamaphalethi, njll. Lawa ahlolelwa ukuvuza kukawoyela noma umsindo omkhulu futhi ayahlolwa ukuze kuqinisekiswe ukuthi avikelekile kufreyimu yokuthutha ngaphandle kwezintambo ezishisisa ngokweqile.
Izinto ezisizayo ohlelweni lokuthutha olusindayo olufana nezithiyo zamaloli emfoloko, uthango lokuphepha kwabasebenzi, izinsimbi eziqondisayo, izitobhi, neziqondiso zokuma nazo ziyahlolwa ukuze kutholwe izinkinga.
Ama-Spirals Elevators kanye nama-Vertical lifts.
Amakheshi avunguzayo asebenzisa iketango lepulastiki le-slat njengendlela yokudlulisa eneketanga lensimbi elibalulekile eligijima kugayidi yepulasitiki ngaphansi exhumanisa wonke ama-slats lokhu kudinga ukugcotshwa nokuhlola ukushuba okuyikho kanye nokulungisa uma kunesidingo.
Futhi, ezinye izinyusi ezisongayo zinezinzwa ezinwebekayo ezifakwe njengendinganiso ukuze zivumelanise amaphuzu amabili eketango nezinzwa ukuvimbela ikheshi elivunguzayo ukuthi lingasebenzi uma lingekho endaweni efanele, ngakho-ke kudingeka lihlolwe ukuze kuqinisekiswe ukuthi noma yikuphi ukwelula kweketango kuyalungiswa ngaphambi kokuba kumiswe.
Ama-Slats avunguzayo ahlolwa ngokubukeka ukuze abone umonakalo/ukugqoka, njengoba kunjalo namasondo omhlahlandlela wamaketango, iziqondiso zokugqoka, amarola okudlulisa namabhendi okushayela, futhi ashintshwe, uma kudingeka.
Kulifti eqondile, ukuhlanganiswa kwekalishi elilifti kanye nebhande elibalulekile noma isidlulisi serola kuhlolwa ukuqondisa kanye nomonakalo kuyilapho ukuphepha nobuqotho banoma yimuphi umsebenzi oqaphayo, kanye nezikhiye zokuphepha nazo ziyahlolwa.
Njengoba ama-Spiral and Vertical elevator edizayinelwe ukuphakamisa izinto kuze kufike kumazinga amaningana aphansi e-mezzanine noma ngaphezulu endaweni yonke yefekthri, amayunithi angu-3 wesigaba/415-volt motor/gearbox ahlala esetshenziswa ngenxa yenani lamandla adingekayo ukuze kunqotshwe ukungqubuzana.
Lokhu kungenxa yokuphatha inani elikhulu lemikhiqizo ngokuqhubekayo njengaku-lifti elivunguzayo noma izisindo ezisindayo esisodwa ku-Lift Eqondile.
Lawa mayunithi enjini/ebhokisi likagiya kuwo wonke ilifti ahlolelwa ukuvuza kukawoyela noma umsindo owedlulele futhi ayahlolwa ukuze kuqinisekiswe ukuthi avikelekile kuhlaka lwekheshi ngaphandle kwezintambo ezixegayo futhi akukho ukushisa ngokweqile.
Izinto zikagesi.
Yonke isistimu yokuthutha inamadivayisi kagesi njengamamotho, izinzwa ze-photocell, izikena zebhakhodi, i-solenoid, izifundi ze-RFID, amasistimu okubona, njll ezindaweni zamasu ngobude bayo ukuze kulawulwe izindawo lapho kuthathwa khona izinqumo mayelana nokuhamba/ukuhlungwa kokuqondisa kwemikhiqizo ngakho-ke kufanele ihlolwe ukuze kuqinisekiswe ukuthi ayonakaliswa noma ayiqondile.
Izinto zikagesi zingakhandwa lapho kuhlolwa futhi unjiniyela oqeqeshwe ngokufanelekile uzozibophezela ukushintsha noma ukulungisa futhi uzobhala noma yiziphi izinto ezisobala ngaphakathi kombiko.
Amakhebuli afaka izintambo zonke izinto zikagesi njengezinjini, ama-photocell, ama-solenoid, izinzwa zamarola, njll agijima azungeze yonke isistimu yokuthutha ngakho kufanele ihlolwe umonakalo, futhi izintambo zivikelwe kufreyimu yesidluliseli/i-trunking yekhebula.
Iphaneli yokulawula ugesi yesistimu eyinhloko yokuthutha kufanele ihlolwe ukuthi ayinamonakalo yini futhi isikrini esithintwayo i-HMI (I-Human Machine Interface), kungakhathaliseki ukuthi ifakwe emnyango wephaneli noma ku-pedestal ekude, kufanele iphenywe ukuze kutholwe ulwazi lokwehliswa kwamavolumu okusebenza/okusebenza kanye nokuhlola ukuthi azikho yini izinkinga zokuxilonga iphutha.
Isofthiwe.
Akuvamile kunoma yiziphi izinkinga zesofthiwe uma isistimu yokuthutha isigunyazwe ngokugcwele futhi isisebenza kodwa ukuxhumana kwesofthiwe nokuthandwa kwezinhlelo ze-WMS/WCS/SCADA kufanele kubhekwe uma kukhona izinkinga ezibikwayo noma kudingeka izinguquko zefilosofi yokusebenza.
Ukuqeqeshwa kwesofthiwe yasendaweni ngokuvamile kunganikezwa umhlinzeki wesistimu yokuthutha uma kudingeka, ngokuvamile ngezindleko ezengeziwe.
Isimemo esiphuthumayo sokuhlukaniswa.
Abahlinzeki abaningi besistimu yokuthutha bahlinzeka ngesevisi yokubiza okuphuthumayo, okuhloswe ukuthamela ucingo olunjalo ngokushesha ngangokunokwenzeka ngokuya ngokutholakala nendawo kanjiniyela ofanele owazi kangcono isistimu yokuthutha kuleyo sayithi.
Izindleko zokubiza izimo eziphuthumayo ngokuvamile zisekelwe esikhathini esichithwe endaweni kanye nesikhathi sokuhamba ukuya/kusuka endaweni kanye nezindleko zezingxenye ezishintshwayo uma kudingekile futhi zizoba ngaphansi kwezilinganiso nemibandela okwakuvunyelwene ngayo nomphakeli.
Isikhathi sokuthumela: Jun-12-2021