Udindo waconveyor idler rollersndi kuthandiza lamba wonyamula katundu ndi kulemera kwa zinthu. Mayendedwe a odzigudubuza ayenera kukhala osinthasintha komanso odalirika. Kuchepetsa kukangana pakati pa lamba wonyamula katundu ndi zodzigudubuza kumagwira ntchito yofunika kwambiri pa moyo wa lamba wotumizira, womwe umakhala woposa 25% ya mtengo wonse wa conveyor. Ngakhale odzigudubuza ndi gawo laling'ono la conveyor lamba ndipo kapangidwe kake sikovuta, sikophweka kupanga odzigudubuza apamwamba.

Zotsatirazi zimagwiritsidwa ntchito poweruza ubwino wa odzigudubuza: kuchuluka kwa ma radial othamanga; kusinthasintha kwa odzigudubuza; ndi kuchuluka kwa axial kutha.

Ngakhale makina a fakitale ofunika kwambiri amafunika kupangidwa kwinakwake. Ma conveyor awa amapangidwa pogwiritsa ntchito ma lasers ndi ma saw band.

Chitoliro processing mzere

Machubu omwe amawunikiridwa amalowetsedwa mu makina opangira ma chubu. Pambuyo podulidwa chubu, kuyimitsidwa kwapawiri kumatsutsana ndipo mpweya wothamanga kwambiri umachotsa zitsulo zachitsulo ndi zonyansa mkati mwa chubu.

Pakuti processing wa mpukutu khungu, zonse zamkati ndi kunja kutenga pamwamba pa mpukutu khungu ndi lolingana inlay gawo la kubala mpando msonkhano ikuchitika pansi pa chikhalidwe cha mkulu mwatsatanetsatane ndondomeko chitsimikizo, ndi processing anamaliza pa nthawi imodzi ndi malo amodzi mfundo ndi Mipikisano mfundo processing.

Kuwotcherera-msonkhano-kuwunika mzere kwa odzigudubuza

Mzerewu mwachindunji chikugwirizana ndi kumtunda chubu processing mzere, ife kupanga mindandanda yamasewera wapadera tooling, kutengera njira ya kusonkhana mwachindunji ndi malo Buku, kudyetsa kutsinde, ndi atolankhani mu kubala, nayenso, kutenga m'mimba mwake a malekezero awiri a mpukutu kutsinde monga Buku, ndi malo mwachindunji ndi weld ndi m'mimba mwake kunja kwa chubu thupi, amene amaonetsetsa kulondola kwa shaft ndi kukonza mwatsatanetsatane tsinde ndi kukonza tsinde. chifukwa cha njira ya magawo angapo osonkhanitsidwa motsatizana ndikuyikapo pang'onopang'ono, zomwe nthawi zambiri zimagwiritsidwa ntchito popanga mpukutuwo. Izi zimatsimikizira kulondola kwa odzigudubuza omaliza. Pambuyo kuwotcherera, mafuta amabayidwa, chisindikizo chimakanikizidwa, ndipo mphete yolumikizira imasonkhanitsidwa. Njira zonse zomwe zili pamwambazi zimatsirizidwa ndi mzere wa msonkhano, ndipo kuyesa kwa ma radial runout ndi kukana kozungulira kwa odzigudubuza kumatsirizidwa ndi mzere woyesera. Odzigudubuza oyesedwa amaikidwa ndi kulondola kwapamwamba, kupanikizika kochepa kwa mkati, kutsika kochepa kozungulira kwa odzigudubuza, ndi khalidwe lokhazikika, popewa kulakwitsa ndi kusakhazikika komwe kumapangidwa ndi ntchito yamanja, ndipo moyo wautumiki wa odzigudubuza umakhala wabwino kwambiri.

Mfundo yogwira ntchito

Thewopanga zodzigudubuzaGCS ipanga mipando iwiri yonyamula malekezero onse a shaft yodzigudubuza pogwiritsa ntchito makina kapena kupera kuti apange ma diameter a shaft okhala ndi ma microns ochepa, kukonzekera malekezero a shaft yodzigudubuza bwino kwambiri kuti agwirizane ndi bore / mkati mwake momwe zimafunikira.

Momwemonso, manja opanda pake mkati mwa mandrels awiri otsutsana a mutu wa weld wopangidwa kumene amapangidwa bwino kwambiri kuti apange mainchesi olondola kwambiri amkati. Izi m'mimba mwake mulinso ndi m'mimba mwake koyenera kulolerana kwa ma microns ochepa ku malekezero awiri okonzeka a mpukutuwo. Kuonjezera apo, nkhwangwa ziwiri zapakati za mandrels awiri otsutsana apakati zimagwirizanitsidwa bwino kwambiri ndi wina ndi mzake mozungulira pakati pa nsonga ya wowotcherera pamene chowotcherera chakhazikitsidwa (ma lasers tsopano amagwiritsidwa ntchito pochita izi).

Kukhala ndi mpando; sitampu msonkhano mzere

Mzere wozizira wozizira umadyetsedwa mumzere ndi makina opangira okha ndipo amakanikizidwa mosalekeza ndikupangidwa pogwiritsa ntchito makina 8. Iliyonse: makina osindikizira amalumikizidwa ndi makina osuntha kuti awonetsetse kuti ntchito yabwino komanso yokhazikika yopanga. Onsewo amatengera kunja masitampu kufa ndi kunja ozizira adagulung'undisa Mzere zitsulo kuti kulolerana m'mimba mwake wa mkati mwa mpando wonyamula kusungidwa mkati 0.019mm, amene ali pansi pa muyezo dziko la O.04mm.

Pochepetsa liwiro la kupondaponda, kupondaponda, kugwiritsa ntchito mafuta, ndi zisonyezo zina kuti muwongolere kuchepa kwa makulidwe a mbale panthawi ya kalendala, zofunikira zamphamvu pampando wonyamula zimatsimikiziridwa. Pamalo ogwirira ntchito otentha komanso achinyezi, tiyenera: kuponda pampando womalizidwa komanso mankhwala a phosphate kuti apititse patsogolo luso loletsa dzimbiri.

Kunyamula mpando processing mzere

Nyumba yonyamula yomalizidwa ndi kupondaponda iyenera kukonzedwa bwino ndi makina opangira makinawo kuti apititse patsogolo kulondola kwake kwakunja ndikukwaniritsa zofunikira zololera zamkati mwa chubu, zomwe ndi zosokoneza molingana ndi ndondomeko ya msonkhano ndipo zimatha kuteteza bwino mavuto olakwika omwe amayamba chifukwa cha chilolezo chomwe chimagwiritsidwa ntchito ndi opanga ena. Pambuyo kutembenuka mwatsatanetsatane, mpando wonyamulira ndi basi mbamuikha mu chidutswa chimodzi ndi kudyetsa kubala monga msonkhano ndi kuperekedwa kwa mpukutu kuwotcherera msonkhano mzere. Kudzera malo olondola, ndi chisanadze msonkhano wa kubala ndi kubala mpando, mkulu mwatsatanetsatane kuwotcherera bwino amaonetsetsa coaxiality chofunika odzigudubuza ndi kuchepetsa kwambiri nkhawa mkati ndi kuwotcherera kutentha mapindikidwe kwaiye msonkhano.

Chingwe cha Shaft Machining

Chitsulo chozungulira chozizira chokhazikika chokwera pamwamba chimagwiritsidwa ntchito ngati tsinde. Zida za shaft zimadulidwa mpaka kutalika kwake, kudyetsedwa pamalo okhomerera, ndiyeno dzenje lapakati limakhomeredwa, ndipo poyambira mphete yokhotakhota imatembenuzidwa. Ntchito yonseyo imamalizidwa pa siteshoni yomweyo kuti zolakwika zomwe zasonkhanitsidwa chifukwa cha kukakamiza kangapo zisakhale zazikulu kwambiri. Zipangizozi zimatengera njira yopangira mfundo komanso njira yopangira zinthu zambiri, zomwe zimapewa kulakwitsa komwe kumadza chifukwa cha kupopera ndi kuyika kangapo, ndipo coaxiality ndi cylindricity ndizabwinoko kuposa m'mafakitale ena.

Utsi wowumitsa utoto

Pambuyo pakuchiza pamwamba monga kuchotsa phulusa ndi kuchotsa mafuta, odzigudubuza omwe azindikirika amalowa mu makina opangira unyolo, chipangizo chopangira ma electrostatic, ndi njira yopaka utoto. The ❖ kuyanika pamwamba anamaliza ndi electrostatic kupopera mbewu mankhwalawa ndi kuyanika mzere wapangidwa ndi kuyanika zida. Utoto womwe umagwiritsidwa ntchito kwa odzigudubuza umawonjezeredwa ndi zigawo zotsutsana ndi dzimbiri, ndipo filimu ya utoto yomwe imapangidwa pambuyo poyanika imakhala yovuta. Imagonjetsedwa ndi madzi, mafuta, ndi asidi, imakhala yomatira mwamphamvu, ndi yokongola komanso yokongola, ndipo ndi yoyenera pa ntchito zosiyanasiyana.