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factory Outlets for Conveyor Rollers Supplier - Trough impact roller is applied in the mine | GCS – GCS

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factory Outlets for Conveyor Rollers Supplier - Trough impact roller is applied in the mine | GCS – GCS Detail:

GCS Conveyor Supply offers a wide range of rollers to fit most conveyor applications – designed to the highest industry standards. Roller materials, lengths, diameters, and trough options can be customized to meet customer specifications. We are a manufacturer of slotted rollers, rollers, and frames. Our factory can do it all for bulk material companies, making it simple for everyone to design and order custom rollers and affordable matching roller frames online.
The Equal Trough impact idler, a conventional type carrier roller set, consists of three equal-length impact idlers supporting three rollers in one frame that is fixed to the conveyor structure. In quarry and mining applications, when large, heavy, and sharp materials fall on the conveyor, they can impact and damage the belt, ultimately leading to downtime and higher replacement costs. Therefore, an impact idler is needed in the material impact area.
It is designed with a rubber ring to provide cushioning and absorb impact in the material impact area, minimizing damage to the belt.

The impact idler sets are typically spaced 350 mm to 450 mm apart to provide overall support. It is installed in the first roller group at the conveyor’s drop gate.

Applications
Conveyor impact rollers are used for belt conveyors to receive materials and reduce and slow down the impact of the conveyor belt, mainly designed for corrosive environments such as coal washing plants, coking plants, and chemical plants. The impact rollers have good corrosion resistance and if used in corrosive situations, their service life is five times that of ordinary rollers.

Get high-quality conveyor rollers, custom conveyor rollers, matching roller supports, and more you need.

 

Rubber Disc Conveyor Impact Idler Roller Set from GCS Idler Roller Manufacturer

  Troughing angle 10°,20°,30°,35°,45°

  Tube Steel Q 235(GB), Q 345(GB), stainless steel (201,304), rubber, nylon, HDPE, UHMWPE

  Roller Diameter 89-194 mm

  Bearing Single & Double Row Deep Groove Ball Bearing 2RS & ZZ with C3 clearance, brand SKF, NSK, HRB…

  Bearing Housing/Seat Cold press working fit ISO M7 accuracy

  Deep Press steel with raw material fit DIN 1623-1624 standard

  Lubricating Oil Grade 2 or 3 long-lasting lithium grease

  Welding Mixed gas shielded arc welding end

  Painting Powder coated, Spray paint, Galvanized, Rubber lagging.

  Transfer points are critical operational areas for conveyor belts.

 

Trough Eccentric Idler – SERIES LS/RS

trough idler roller big

3 ROLL TROUGH IDLERS-OFFSET-114 DIAMETER

Code No. A B 20° 30° 35° 45° E F Base Angle Size Shaft Dia. Mass R.P. Total Mass Impact
C D C D C D C D R.P. Mass
XX-A1-3-B1A2-0500-YY 188 750 244 574 272 531 281 508 312 454 56 178 63 27 7.2 17.8 7.5 18.1
XX-A1-3-B1A2-0600-YY 223 850 257 678 289 626 304 597 336 538 56 178 63 27 8.1 19.8 8.6 20.3
XX-A1-3-B1A2-0650-YY 243 900 264 738 301 685 317 650 350 594 56 178 63 27 8.6 21.0 9.4 21.9
XX-A1-3-B1A2-0750-YY 277 1000 276 834 315 775 333 743 374 670 56 178 63 27 9.4 22.9 10.4 23.9
XX-A1-3-B1A2-0800-YY 293 1050 280 880 326 815 345 782 385 710 56 178 63 27 9.8 23.9 11.1 25.2
XX-A1-3-C1A2-0900-YY 330 1150 292 986 344 920 369 877 411 800 56 178 75 27 10.7 29.0 12.2 30.5
XX-A1-3-C1A2-1000-YY 357 1250 303 1064 355 996 379 956 432 866 56 178 75 27 11.4 31.0 13.1 32.7
XX-A1-3-C1A2-1050-YY 382 1300 313 1134 372 1060 397 1018 450 924 56 178 75 27 12.0 32.4 13.5 33.9
XX-A1-3-C1A2-1200-YY 435 1450 329 1292 395 1206 425 1159 487 1050 56 178 75 27 13.3 35.7 15.3 37.7

Note: XX-input for: LS or RS.
YY-Input for angle:20°, 30°, 35°,45°
Base angle size nominated is normal stock standard. Dimensions F does not vary with change in base angle size.

3 ROLL TROUGH IDLERS-OFFSET-127 DIAMETER

Code No. A B 20° 30° 35° 45° E F Base Angle Size Shaft Dia. Trough Impact
Mass R.P. Total Mass Mass R.P. Total Mass
C D C D C D C D
XX-A1-3-B1A2-0500-YY 189 750 250 571 277 525 286 501 317 445 56 184 63 27 8.3 18.9 8.9 21.0
XX-A1-3-B1A2-0600-YY 224 850 263 675 294 620 309 590 341 529 56 184 63 27 9.3 21.1 10.5 24.1
XX-A1-3-B1A2-0650-YY 244 900 270 735 306 679 322 643 355 585 56 184 63 27 9.9 22.4 11.4 25.8
XX-A1-3-B1A2-0750-YY 278 1000 282 831 320 769 338 738 379 661 56 184 63 27 10.9 24.4 12.9 28.6
XX-A1-3-B1A2-0800-YY 294 1050 286 877 331 809 350 777 390 701 56 184 63 27 11.4 25.5 13.6 30.1
XX-A1-3-C1A2-0900-YY 331 1150 298 983 349 914 374 870 416 791 56 184 75 27 12.5 30.8 15.3 37.4
XX-A1-3-C1A2-1000-YY 358 1250 309 1061 360 990 384 949 437 857 56 184 75 27 13.3 32.8 16.5 40.2
XX-A1-3-C1A2-1050-YY 383 1300 319 1131 377 1054 402 1011 455 915 56 184 75 27 14.0 34.4 17.6 42.4
XX-A1-3-C1A2-1200-YY 436 1450 335 1289 400 1200 430 1152 492 1041 56 184 75 27 15.5 38.0 20.0 47.6

Note: XX-input for: RS or HRS.
YY-Input for angle: 20°, 30° , 35° ,45°
Base angle size nominated is normal stock standard.Dimensions E and F do not vary with change in base angle size.
Code numbers shown are for plain trough idlers,for impact idlers change both” A’s” in code numbers to ” B’s

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Conveyor impact idler with rubber for mining equipment

https://www.gcsconveyor.com/trough-roller/
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https://www.gcsconveyor.com/conveyor-belt-side-guide-rollers-product/
Specification


Name Belt Conveyor Impact Idler Specifications
Standard DIN, CEMA, JIS, AS, SANS-SABS, GOST, AFNOR etc.
Shaft Diameter 20, 25, 30, 35, 40, 45, 50mm
Roller Diameter 89, 102, 108, 114, 127, 133, 140, 152, 159, 165, 178, 194, 217mm
Roller Length 190-1600mm
Bearing brand SKF, NSK, FAG, HRB, LYC, ZWZ, C&U
Color Customized
BEARING PIPE Dia
6204/6205 60/76/89/108/114/127/133
6305/6306/6307/6308/63096310/6311/6312 76/89/108/114/127/133/159/165/194/219

RS roller is premium product with triple anti-dust structure which can effectively prevent water and dust. This model applies to the conveyor belt systems that can carry large volume and high speed dusty bulks.

Product Description

heavy duty carrying idler mining conveyor roller

Steel Return Conveyor Roller/Heavy Duty Belt Conveyor Carrying Conveyor Roller/Mining Belt Conveyor Roller Idler

Our products are widely used in thermal power generation, harbours, cement plants, metallurgy and as well as the light duty conveying devices for industries.

SPECIFICATIONS

Diameter φ89, φ102, φ108, φ114, φ127, φ133, φ139, φ152, φ159, φ165, φ194
Length 145mm-2800mm
Tube Q235(GB), Q345(GB), welded with DIN2394 standed
Shaft A3 and 45# steel(GB)
Bearing Single & Double Row Deep Groove Ball Bearing 2RS&ZZ with C3 clearance
Bearing Housing/Seat Cold press working fit ISO M7 accuracy

Deep Press steel with raw material fit DIN 1623-1624 standard

Lubricating Oil Grade 2 or 3 long-lasting lithium greasae
Welding Mixed gas shielded arc welding end
Painting Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting
Diameter of Tube Length of Tube Bearing Type
mm inch

mm

63.5 2 1/2 150-3500 6204
76 3 150-3500 6204 6205
89 3 1/2 150-3500 6204 6205
102 4 150-3500 6204 6205 6305
108 4 1/4 150-3500 6204 6205 6305 6306
114 4 1/2 150-3500 6204 6205 6305 6306
127 5 150-3500 6204 6205 6305 6306
133 5 1/4 150-3500 6205 6206 6207 6305 6306
140 5 1/2 150-3500 6205 6206 6207 6305 6306
152 6 150-3500 6205 6206 6207 6305 6306 6307 6308
159 6 1/4 150-3500 6205 6206 6207 6305 6306 6307 6308
165 6 1/2 150-3500 6207 6305 6306 6307 6308
177.8 7 150-3500 6207 6306 6307 6308 6309
190.5 7 1/2 150-3500 6207 6306 6307 6308 6309
194 7 5/8 150-3500 6207 6307 6308 6309 6310
219 8 5/8 150-3500 6308 6309 6310

gravity conveyor roller
3D lllusteation for heavy-duty roller

About roller,we can make gravity conveyor roller,steel conveyor roller,driving roller,light middle duty conveyor roller,o-belt tapered sleeve roller,gravity tapered roller,polymer sprocket roller and so on.More details,please contact us.


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Roller Idler Application

GCS Conveyor Roller products are widely used in thermal power generation, harbours, cement plants, metallurgy and as well as the light duty conveying devices for industries.

belt conveyor roller application

v roller conveyor

conveyor roller Coal mine application

Mining Conveyor

Video

Belt Conveyor Roller Idler

Introduction conveyor roller in conveyor

More details,please contact us.


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Product detail pictures:

factory Outlets for Conveyor Rollers Supplier - Trough impact roller is applied in the mine | GCS – GCS detail pictures

factory Outlets for Conveyor Rollers Supplier - Trough impact roller is applied in the mine | GCS – GCS detail pictures

factory Outlets for Conveyor Rollers Supplier - Trough impact roller is applied in the mine | GCS – GCS detail pictures


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Our company has been focusing on brand strategy. Customers' satisfaction is our best advertising. We also supply OEM service for factory Outlets for Conveyor Rollers Supplier - Trough impact roller is applied in the mine | GCS – GCS , The product will supply to all over the world, such as: Irish, Ukraine, Nicaragua, It is our customers' satisfaction over our products and services that always inspires us to do better in this business. We build mutually beneficial relationship with our clients by giving them large selection of premium car parts at marked down prices. We offer wholesale prices on all our quality parts so you are guaranteed greater savings.

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