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Polyethylene Roller

Polyethylene Conveyor Roller

The energy-saving HDPE roller.

GCS HDPE idlers

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Ideal for :

Food & Beverage

Logistics&Warehousing

Chemical & Marine Environments

New-Generation UHMWPE

Features the roller shell and bearing housing made from UHMWPE engineering plastic with a molecular weight exceeding 3 million (in accordance with ASTM standards).

Due to the self-lubricating and non-stick surface of the GCS  UHMWPE roller, materials do not adhere to the roller surface, effectively reducing belt vibration, misalignment, spillage, and wear during conveying operations.

 

Weighing only 1/3 of steel rollers and featuring a low friction coefficient, UHMWPE rollers are lightweight, energy-saving, and easy to install and maintain.

 

With exceptional wear and impact resistance, the wear resistance of UHMWPE is 7 times higher than steel, 3 times that of nylon, and 10 times greater than HDPE, earning it the reputation of being the “King of Wear-Resistant Materials.”

 

The UHMWPE roller also helps to reduce operational noise and vibration, owing to its superior damping properties, making it an environmentally friendly alternative to steel rollers.

low-noise
Two part cycle diagram
GCS Expertise

Reduced Noise Pollution

Reduce operational noise and vibration, owing to its superior damping properties.

Lightweight&Energy Saving

Weighing only about one-third of a steel roller of the same size and possessing a much lower coefficient of friction.

Wear&Impact Resistance

The wear resistance of UHMWPE is 7 times higher than steel, 3 times that of nylon, and 10 times greater than HDPE.

TAKE A LOOK

Belt HDPE Conveyor-2
Steel Factory
Steel Plant
GCS

Product Specifications & Custom Options

Standard Dimensions:

● Roller diameter: 50–250 mm

● Length: 150–2000 mm

● Shaft options: carbon steel, galvanized steel, or stainless steel

● Bearing type: deep-groove ball bearing, sealed or open

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Customization Available:

● Surface finish: smooth, textured, anti-static, or color-coded

● Wall thickness and tube strength according to load class

● Custom materials: HDPE, UHMWPE, modified polyethylene with UV or anti-static additives

● Mounting options: flanged, bracket, or clamp style

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Each roller undergoes precision machining and balance testing to ensure stable, quiet operation and long-term reliability.

 

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Installation & Maintenance Tips

 

Ensure roller alignment to avoid belt deviation.

Regularly inspect for wear, bearing condition, and shaft tightness.

Clean rollers periodically with mild detergent—no oil or solvent needed.

Replace if excessive wear or surface damage is detected.

 

Following these guidelines ensures reliable, long-term performance and reduces unplanned downtime.

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Polyethylene Roller

Belt Width  RKMNS/LS/RS Bearing C3  D   d   L   L1   L2   a   b 
400 LS-89-204-145 6204 89 20 145 155 177 8 14
450 LS-89-204-165 6024 89 20 165 175 197 8 14
500 LS-89-204-200 6204 89 20 200 210 222 8 14
650 LS-89-204-250 6024 89 20 250 260 282 8 14
800 LS-108-204-315 6204 108 20 315 325 247 8 14
1000 LS-108-205-380 6024 108 20 380 390 412 8 14
1200 LS-127-205-465 6205 127 25 465 475 500 11 18
1400 LS-159-306-530 6206 159 30 530 530 555 11 22
Belt Width  RKMNS/LS/RS Bearing C3  D   d   L   L1   L2   a   b 
400 LS-89-204-460 6204 89 20 460 470 482 8 14
450 LS-89-204-510 6204 89 20 510 520 532 8 14
500 LS-89-204-600 6204 89 20 560 570 582 8 14
650 LS-89-204-660 6204 89 20 660 670 682 8 14
800 LS-108-205-950 6205 108 25 950 960 972 8 14
1000 LS-108-205-1150 6205 108 25 1150 1160 1172 8 14
1200 LS-127-205-1400 6205 127 25 1400 1410 1425 11 18
1400 LS-159-306-1600 6306 159 30 1600 1610 1625 11 22

Note:  1> The above rollers are manufactured according to JIS-B8803 to ensure interchangeability.

            2> Standard painting color is Black.

 

FAQs

Q1: What temperature range can polyethylene rollers operate in?
They work reliably from –60°C to +80°C, suitable for both cold storage and high-temperature environments.

 

Q2: Are polyethylene rollers food safe?
Yes. Food-grade UHMWPE materials comply with FDA and EU standards.

 

Q3: How long do Polyethylene Rollers last?
Depending on the application, they typically last 3–5 times longer than metal rollers.

 

Q4: Can I customize the size and bearing type?
Absolutely. GCS supports full customization based on load, speed, and environmental conditions.

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