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China Gold Supplier for Metal Conveyor Rollers - GCS conveyor roller factory Impact Roller Set with bracket – GCS

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We always stick to the principle "Quality First, Prestige Supreme". We are fully committed to providing our clients with competitively priced quality products, prompt delivery and professional service for Guide Roller For Belt Conveyor , Manual Roller Conveyor , Miniature Conveyor Rollers , Our main objectives are to deliver our consumers worldwide with high quality, competitive selling price, satisfied delivery and outstanding providers.
China Gold Supplier for Metal Conveyor Rollers - GCS conveyor roller factory Impact Roller Set with bracket – GCS Detail:

GCS Conveyor Supply offers a wide range of rollers to fit most conveyor applications – designed to the highest industry standards. Roller materials, lengths, diameters, and trough options can be customized to meet customer specifications. We are a manufacturer of slotted rollers, rollers, and frames. Our factory can do it all for bulk material companies, making it simple for everyone to design and order custom rollers and affordable matching roller frames online.
The Equal Trough impact idler, a conventional type carrier roller set, consists of three equal-length impact idlers supporting three rollers in one frame that is fixed to the conveyor structure. In quarry and mining applications, when large, heavy, and sharp materials fall on the conveyor, they can impact and damage the belt, ultimately leading to downtime and higher replacement costs. Therefore, an impact idler is needed in the material impact area.
It is designed with a rubber ring to provide cushioning and absorb impact in the material impact area, minimizing damage to the belt.

The impact idler sets are typically spaced 350 mm to 450 mm apart to provide overall support. It is installed in the first roller group at the conveyor’s drop gate.

Applications
Conveyor impact rollers are used for belt conveyors to receive materials and reduce and slow down the impact of the conveyor belt, mainly designed for corrosive environments such as coal washing plants, coking plants, and chemical plants. The impact rollers have good corrosion resistance and if used in corrosive situations, their service life is five times that of ordinary rollers.

Get high-quality conveyor rollers, custom conveyor rollers, matching roller supports, and more you need.

 

The roller set with anti-sticking rubber roller and roller frame is used in heavy bulk roller idler conveyors|GCS
impact rollers are used and positioned corresponding to the load points, where the lumps and the weight of material fling onto the belt could cause damage to it. To limit the impact effect of the material onto the rollers, the platters are covered with a series of rubber rings of adequate thickness and resistance.

Material Iron
Application Chemical Industry| Grain Transportation|Mining Transport|
Power Plant|Structure
Ordinary Roller|Bearing Type|D Double-SealedBearing
Type: Impact Idler
Product Name: Impact Idler Roller
Usage: Conveyor Belt System
Diameter:50-219 mm
Surface Preparation: Spray Paint
Color: Requirements
Certification: ISO 9001:2015
Trademark: GCS Brand
HS Code:8431390000

Trough impact roller2
https://www.gcsconveyor.com/conveyor-idler/
impact roller with Frame

Trough Eccentric Idler – SERIES LS/RS

Trough Idler drawing 13

3 ROLL TROUGH IDLERS-127 DIAMETER

Code No. A B 20° 30° 35° 45° Base Angle Size Shaft Dia. Trough Mass Total Shaft Dia. Impact Mass R.P. Total Mass
C D C D C D C D R.P. Mass
XX-A1-3-C2A2-0750-YY 278 1000 105 860 145 828 165 794 196 710 75 27 11.0 29.1 27 13.5 34.6
XX-A1-3-C2A2-0800-YY 294 1050 105 914 160 870 180 830 208 752 75 27 11.7 30.1 27 14.1 36.0
XX-A1-3-C2A2-0900-YY 331 1150 118 1020 177 972 198 934 238 834 75 27 12.5 32.1 27 15.3 38.7
XX-A1-3-C2A2-1000-YY 358 1250 128 1096 190 1048 217 1000 259 898 75 27 13.3 34.1 27 16.5 41.5
XX-A1-3-C2A2-1050-YY 383 1300 143 1166 206 1114 228 1070 273 962 75 27 14.0 35.6 27 17.6 43.6
XX-A1-3-C2A2-1200-YY 436 1450 158 1318 226 1262 262 1240 314 1084 75 27 15.5 39.3 27 20.0 48.9
XX-A1-3-D2A3-1350-YY 488 1650 178 1466 257 1402 285 1350 349 1212 90 30 17.1 46.6 30 22.3 58.2
XX-A1-3-D2A3-1400-YY 494 1700 178 1488 257 1424 297 1354 349 1240 90 30 17.2 47.5 30 22.6 59.2
XX-A1-3-E2A3-1500-YY 541 1800 193 1622 289 1540 318 1486 392 1328 100 30 18.6 57.4 30 24.7 71.6
XX-A1-3-E2A5-1600-YY 561 2000 193 1684 289 1602 336 1530 392 1406 100 33 19.2 62.5 33 25.6 77.6

Note: XX-inputfor: RS or HRS.
YY-Inputforangle: 20° ,30° ,35° ,45°
Base angle size nominated is normal stock standard. Dimensions E and F do not vary with change in base angle size as tabulated below.
Code numbers shown are for plain trough idlers, for impact idlers change both” A’s” in code numbers to ” B’s

SERIES RS/HRS 3 ROLL TROUGH IDLERS-127 DIAMETER

Code No. A B 20° 30° 35° 45° Base Angle Size Shaft  Total Trough Mass Total Shaft Dia. Impact Mass R.P. Total Mass
C D C D C D C D Dia. R.P. Mass
XX-A1-3-C2A2-1000-YY 359 1250 128 1096 190 1048 217 1000 259 898 75 27 15.0 36.2 27 16.5 41.9
XX-A1-3-C2A2-1050-YY 384 1300 143 1166 206 1114 228 1070 273 962 75 27 15.8 37.6 27 17.6 43.8
XX-A1-3-D2A2-1200-YY 437 1450 158 1318 226 1262 262 1240 314 1084 90 27 17.3 43.3 27 20.0 51.6
XX-A1-3-D2A3-1350-YY 489 1650 178 1466 257 1402 285 1350 349 1212 90 30 18.8 48.7 30 22.3 58.6
XX-A1-3-D2A3-1400-YY 496 1700 178 1488 257 1424 297 1354 349 1240 90 30 19.0 49.5 30 22.6 59.7
XX-A1-3-E2A3-1500-YY 542 1800 193 1622 289 1540 318 1486 392 1328 100 30 20.4 59.4 30 24.7 71.8
XX-A1-3-F2A5-1600-YY 562 2000 193 1684 289 1602 336 1530 392 1406 125 33 21.0 71.5 33 25.6 87.4
XX-A1-3-F2A5-1800-YY 626 2200 223 1860 325 1770 371 1700 439 1560 125 33 22.8 78.1 33 28.5 96.5

Note: XX-inputfor: RS or HRS.
YY-Input for angle: 20°, 30° ,35° ,45°
Base angle size nominated is normal stock standard.Dimensions E and F do not vary with change in base angle size as tabulated below.
Code numbers shown are for plain trough idlers,for impact idlers change both” A’sn in code numbers to ” B*s

Base Angle E F
75X75X6 165 222
90X90X7 180 232
100X100X8 200 240
125X125X8 240 260
140X140X12 280 279

We are partners of our customers from first contact to after-sales service. As a technical consultant, we discuss the requirements with our customers and develop solutions that increase the efficiency and added-value. Along the entire – ISO 9001 certified process chain – we offer the most attractive solution package.

GCS reserves the right to change dimensions and critical data at any time without any notice. Customers must ensure that they receive certified drawings from GCS prior to finalizing design details.


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GCS reserves the right to change dimensions and critical data at any time without any notice. Customers must ensure that they receive certified drawings from GCS prior to finalizing design details.


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G C S  conveyor roller Series

Model: RS62  63 SERIES

Trough impact roller2
Specification


Name Belt Conveyor Impact Idler Specifications
Standard DIN, CEMA, JIS, AS, SANS-SABS, GOST, AFNOR etc.
Shaft Diameter 20, 25, 30, 35, 40, 45, 50mm
Roller Diameter 89, 102, 108, 114, 127, 133, 140, 152, 159, 165, 178, 194, 217mm
Roller Length 190-1600mm
Bearing brand SKF, NSK, FAG, HRB, LYC, ZWZ, C&U
Color Customized
BEARING PIPE Dia
6204/6205 60/76/89/108/114/127/133
6305/6306/6307/6308/63096310/6311/6312 76/89/108/114/127/133/159/165/194/219

RS roller is premium product with triple anti-dust structure which can effectively prevent water and dust. This model applies to the conveyor belt systems that can carry large volume and high speed dusty bulks.

Product Description

heavy duty carrying idler mining conveyor roller

Steel Return Conveyor Roller/Heavy Duty Belt Conveyor Carrying Conveyor Roller/Mining Belt Conveyor Roller Idler

Our products are widely used in thermal power generation, harbours, cement plants, metallurgy and as well as the light duty conveying devices for industries.

SPECIFICATIONS

Diameter φ89, φ102, φ108, φ114, φ127, φ133, φ139, φ152, φ159, φ165, φ194
Length 145mm-2800mm
Tube Q235(GB), Q345(GB), welded with DIN2394 standed
Shaft A3 and 45# steel(GB)
Bearing Single & Double Row Deep Groove Ball Bearing 2RS&ZZ with C3 clearance
Bearing Housing/Seat Cold press working fit ISO M7 accuracy

Deep Press steel with raw material fit DIN 1623-1624 standard

Lubricating Oil Grade 2 or 3 long-lasting lithium greasae
Welding Mixed gas shielded arc welding end
Painting Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting
Diameter of Tube Length of Tube Bearing Type
mm inch

mm

63.5 2 1/2 150-3500 6204
76 3 150-3500 6204 6205
89 3 1/2 150-3500 6204 6205
102 4 150-3500 6204 6205 6305
108 4 1/4 150-3500 6204 6205 6305 6306
114 4 1/2 150-3500 6204 6205 6305 6306
127 5 150-3500 6204 6205 6305 6306
133 5 1/4 150-3500 6205 6206 6207 6305 6306
140 5 1/2 150-3500 6205 6206 6207 6305 6306
152 6 150-3500 6205 6206 6207 6305 6306 6307 6308
159 6 1/4 150-3500 6205 6206 6207 6305 6306 6307 6308
165 6 1/2 150-3500 6207 6305 6306 6307 6308
177.8 7 150-3500 6207 6306 6307 6308 6309
190.5 7 1/2 150-3500 6207 6306 6307 6308 6309
194 7 5/8 150-3500 6207 6307 6308 6309 6310
219 8 5/8 150-3500 6308 6309 6310

Impact roller1
3D lllusteation for heavy-duty roller

About roller,we can make gravity conveyor roller,steel conveyor roller,driving roller,light middle duty conveyor roller,o-belt tapered sleeve roller,gravity tapered roller,polymer sprocket roller and so on.More details,please contact us.


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Basic Info.

Model NO. NS/RS/LS
Surface Finishing Painting, Galvanized or as Your Demand
Length 200-2800mm
Colour as Your Requirement
Import Bearings Lyc(China Famous)NSK, SKF
Standard ISO, Cema, DIN
Certification ISO9001:2015
Ctructure Conveyor Roller
Idler Diameter 89,108,133,159,194,219mm
Color as Per Your Request
Features Durable ,Power Saving ,etc.
Material Feature Durable
After-Sales Service Engineers Available to Service Machinery Overseas
Load Capacity as Per Order
Packaging Details Wooden Case, Pallet Packaging, Standard Packaging
Trademark GCS, GCS
Transport Package Wooden Box
Specification Customers′ Requirements
Origin Guangdong, China (Mainland)
HS Code 8431390000

Roller Idler Application

GCS Conveyor Roller products are widely used in thermal power generation, harbours, cement plants, metallurgy and as well as the light duty conveying devices for industries.

belt conveyor roller application

v roller conveyor

conveyor roller Coal mine application

Mining Conveyor

Video

Belt Conveyor Roller Idler

Introduction conveyor roller in conveyor


Product detail pictures:

China Gold Supplier for Metal Conveyor Rollers - GCS conveyor roller factory Impact Roller Set with bracket – GCS detail pictures

China Gold Supplier for Metal Conveyor Rollers - GCS conveyor roller factory Impact Roller Set with bracket – GCS detail pictures

China Gold Supplier for Metal Conveyor Rollers - GCS conveyor roller factory Impact Roller Set with bracket – GCS detail pictures


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We can normally fulfill our respected consumers with our great excellent, great value and good provider due to we're much more specialist and extra hard-working and do it in cost-effective way for China Gold Supplier for Metal Conveyor Rollers - GCS conveyor roller factory Impact Roller Set with bracket – GCS , The product will supply to all over the world, such as: Finland, Guyana, Guyana, With a wide range, good quality, reasonable prices and stylish designs, our products are extensively used in public placesand other industries. Our products are widely recognized and trusted by users and can meet continuously developing economic and social needs. We welcome new and old customers from all walks of life to contact us for future business relationships and achieving mutual success!

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  • After the signing of the contract, we received satisfactory goods in a short term, this is a commendable manufacturer.
    5 Stars By Mark from Namibia - 2017.08.21 14:13
    The customer service staff's answer is very meticulous, the most important is that the product quality is very good, and packaged carefully, shipped quickly!
    5 Stars By Jessie from New Zealand - 2018.09.16 11:31
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