Conveyor Impact Roller Manufacturers | GCS

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Conveyor Impact Roller Manufacturers Can Be Customized Bandwidth Range 400mm-2400mm
Idlers are an integral part of any conveyor system. These components support the belt once it is loaded, allowing it to move material smoothly from one location to another. Troughing idlers are designed such that the loaded belt itself forms a trough, which both reduces the risk of material spillage and increases the ultimate load-bearing ability of the belt conveyor for improved safety and productivity.

Type: Trough Idler

Specifications: 152 Diameter

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GCS Conveyor Supply offers a wide range of rollers to fit most conveyor applications - designed to the highest industry standards. Roller materials, lengths, diameters, and trough options can be customized to meet customer specifications. We are a manufacturer of slotted rollers, rollers, and frames. Our factory can do it all for bulk material companies, making it simple for everyone to design and order custom rollers and affordable matching roller frames online.
The Equal Trough impact idler, a conventional type carrier roller set, consists of three equal-length impact idlers supporting three rollers in one frame that is fixed to the conveyor structure. In quarry and mining applications, when large, heavy, and sharp materials fall on the conveyor, they can impact and damage the belt, ultimately leading to downtime and higher replacement costs. Therefore, an impact idler is needed in the material impact area.
It is designed with a rubber ring to provide cushioning and absorb impact in the material impact area, minimizing damage to the belt.

The impact idler sets are typically spaced 350 mm to 450 mm apart to provide overall support. It is installed in the first roller group at the conveyor's drop gate.

Applications
Conveyor impact rollers are used for belt conveyors to receive materials and reduce and slow down the impact of the conveyor belt, mainly designed for corrosive environments such as coal washing plants, coking plants, and chemical plants. The impact rollers have good corrosion resistance and if used in corrosive situations, their service life is five times that of ordinary rollers.

Get high-quality conveyor rollers, custom conveyor rollers, matching roller supports, and more you need.

lmpact rollers set

lmpact rollers are used and positioned corresponding to the load points, where the lumps and the weight of material fling onto the belt could in fact cause damage to it.To limit the impact effect of the material onto the rollers, the atter are covered with a series of rubber rings of adequate thickness and resistance.
Impact rollers are under stress not only from the load of the material, but also from the dynamic forces as the loadalls onto the belt. The impact onto the belt, arising from the free fall of material will be naturally greater than in the case where the material is deflected onto the belt by an inclined.
For the correct dimension and the choice of impact rollers in relation to the load check the characteristics of the base roller.

Material Iron
Application Chemical Industry| Grain Transportation|Mining Transport|Power
Plant|Structure Ordinary Roller|Bearing Type|Double Sealed Bearing
Type:Impact Idler
Product Name:Impact Idler Roller
Usage:Conveyor Belt System
Diameter:50-219 mm
Surface Preparation:Spray Paint
Color:Requirements
Certification:ISO 9001 : 2015
Trademark: GCS
HS Code:8431390000

Trough Idler -SERIES RS/HRS

3 ROLL TROUGH IDLERS-152 DIAMETER

Code No.	A	B	20°		30°		35°		45°		Base Angle Size	Shaft Dia.	Trough Mass	Total	Shaft Dia.	Impact Mass R.P.	Total Mass
Code No.	A	B	C	D	C	D	C	D	C	D	Base Angle Size	Shaft Dia.	R.P.	Mass	Shaft Dia.	Impact Mass R.P.	Total Mass
XX-A1-3-C2A2-0750-YY	283	1000	106	856	144	818	164	782	194	694	75	27	17.6	35.2	38	23.7	46.2
XX-A1-3-C2A2-0800-YY	299	1050	106	892	159	860	179	818	206	736	75	27	18.1	36.4	38	24.8	48.5
XX-A1-3-C2A2-0900-YY	336	1150	117	1016	175	962	196	922	235	818	75	27	19.2	38.8	38	24.7	53.1
XX-A1-3-C2A2-1000-YY	363	1250	127	1092	188	1038	215	988	256	882	75	27	20.3	41.2	38	27.2	57.7
XX-A1-3-C2A2-1050-YY	388	1300	142	1162	204	1104	226	1058	270	946	75	27	21.4	43.1	38	28.5	60.4
XX-A1-3-C2A2-1200-YY	441	1450	157	1314	224	1252	260	1192	311	1068	75	27	23.8	47.5	38	32.4	67.6
XX-A1-3-D2A3-1350-YY	493	1650	177	1462	255	1392	283	1338	346	1196	90	30	26.0	55.0	38	35.2	76.6
XX-A1-3-D2A3-1400-YY	499	1700	177	1484	255	1414	295	1342	346	1224	90	30	26.3	56.6	38	35.7	77.7
XX-A1-3-E2A3-1500-YY	546	1800	192	1618	287	1530	316	1474	389	1312	100	30	28.4	67.1	38	39.1	91.9
XX-A1-3-E2A5-1600-YY	566	2000	192	1680	287	1592	334	1518	389	1390	100	33	29.2	72.5	38	39.9	95.9

Note: XX-input for: RS or HRS.
YY-Input for angle: 20°, 30°, 35°,45°
Base angle size nominated is normal stock standard. Dimensions E and F vary with change in base angle size as tabulated below.
Code numbers shown are for plain trough idlers, for impact idlers change both" A's" in code numbers to " B's

SERIES RS/HRS 3 ROLL TROUGH IDLERS-152 DIAMETER

Code No.	A	B	20°		30°		35°		45°		Base Angle Size	Shaft Dia.	Trough Mass R.P.	Total Mass	Shaft Dia.	Impact Mass R.P.	Total Mass
Code No.	A	B	C	D	C	D	C	D	C	D	Base Angle Size	Shaft Dia.	Trough Mass R.P.	Total Mass	Shaft Dia.	Impact Mass R.P.	Total Mass
XX-A1-3-C2A2-1000-YY	363	1250	127	1092	188	1038	215	988	256	882	75	27	21.1	42.2	38	27.2	57.9
XX-A1-3-C2A2-1050-YY	388	1300	142	1162	204	1104	226	1058	270	946	75	27	22.2	44.1	38	28.5	60.6
XX-A1-3-D2A2-1200-YY	441	1450	157	1314	224	1252	260	1192	311	1068	90	27	24.5	50.5	38	32.4	70.4
XX-A1-3-D2A3-1350-YY	493	1650	177	1462	255	1392	283	1338	346	1196	90	30	26.8	56.6	38	35.2	76.8
XX-A1-3-D2A3-1400-YY	499	1700	177	1484	255	1414	295	1342	346	1224	90	30	27.0	57.6	38	35.7	78.0
XX-A1-3-E2A3-1500-YY	546	1800	192	1618	287	1530	316	1474	389	1312	100	30	29.1	68.1	38	39.1	92.2
XX-A1-3-F2A5-1600-YY	566	2000	192	1680	287	1592	334	1518	389	1390	125	33	30.0	80.5	38	39.9	105.7
XX-A1-3-F2A5-1800-YY	630	2200	222	1856	323	1760	369	1688	436	1544	125	33	32.8	88.0	38	44.8	117.1

Note: XX-inputfor: RS or HRS.
YY-Input for angle： 20°, 30°,35°,45°
Base angle size nominated is normal stock standard. Dimensions E and F do not vary with change in base angle size as tabulated below.
Code numbers shown are for plain trough idlers, for impact idlers change both" A'sn in code numbers to '' B*s