Wholesale Mining Equipment Conveyor Trough Impact Roller | GCS

Short Description:

This Wholesale Trough Impact Roller Set can be used in transmission and coal mine industry. Troughing idlers are designed such that the loaded belt itself forms a trough, which both reduces the risk of material spillage and increases the ultimate load-bearing ability of the conveyor for improved safety and productivity.
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Type: Trough Idler

Specifications: 152 Diameter

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GCS Conveyor Supply offers a wide range of rollers to fit most conveyor applications - designed to the highest industry standards. Roller materials, lengths, diameters, and trough options can be customized to meet customer specifications. We are a manufacturer of slotted rollers, rollers, and frames. Our factory can do it all for bulk material companies, making it simple for everyone to design and order custom rollers and affordable matching roller frames online.
The Equal Trough impact idler, a conventional type carrier roller set, consists of three equal-length impact idlers supporting three rollers in one frame that is fixed to the conveyor structure. In quarry and mining applications, when large, heavy, and sharp materials fall on the conveyor, they can impact and damage the belt, ultimately leading to downtime and higher replacement costs. Therefore, an impact idler is needed in the material impact area.
It is designed with a rubber ring to provide cushioning and absorb impact in the material impact area, minimizing damage to the belt.

The impact idler sets are typically spaced 350 mm to 450 mm apart to provide overall support. It is installed in the first roller group at the conveyor's drop gate.

Applications
Conveyor impact rollers are used for belt conveyors to receive materials and reduce and slow down the impact of the conveyor belt, mainly designed for corrosive environments such as coal washing plants, coking plants, and chemical plants. The impact rollers have good corrosion resistance and if used in corrosive situations, their service life is five times that of ordinary rollers.

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Belt Conveyor Trough Impact Roller Set Application In Mining Equipment Roller Idler Conveyor |GCS idler roller manufacturer
Model NO. DTII TD 75
Material Iron
Application Chemical Industry| Grain Transportation|Mining Transport|
Power Plant|Structure
Ordinary Roller|Bearing Type| Double-Sealed Bearing
Type: Impact Idler
Product Name: Impact Idler Roller
Usage: Conveyor Belt System
Diameter:50-219 mm
Surface Preparation: Spray Paint
Color: Requirements
Certification: ISO 9001: 2015
Trademark: GCS Brand
HS Code:8431390000

Trough Idler -SERIES RS/HRS

3 ROLL TROUGH IDLERS-152 DIAMETER

Code No.	A	B	20°		30°		35°		45°		Base Angle Size	Shaft Dia.	Trough Mass R.P.	Total Mass	Shaft Dia.	Impact Mass R.P.	Total Mass
Code No.	A	B	C	D	C	D	C	D	C	D	Base Angle Size	Shaft Dia.	Trough Mass R.P.	Total Mass	Shaft Dia.	Impact Mass R.P.	Total Mass
XX-A1-3-D3A2-1200-YY	442	1450	158	1334	231	1276	267	1214	319	1086	90	38	26.6	62.7	38	32.4	74.1
XX-A1-3-E3A3-1350-YY	494	1650	178	1480	261	1408	295	1350	354	1214	100	38	2&9	74.6	38	35.2	87.9
XX-A1-3-E3A3-1400-YY	500	1700	178	1500	261	1432	295	1372	354	1232	100	38	29.2	75.6	38	35.7	89.7
XX-A1-3-E3A3-1500-YY	547	1800	192	1636	291	1554	320	1500	387	1350	100	38	3.2	80.5	38	39.1	96.5
XX-A1-3-F3A5-1600-YY	567	2000	192	1696	291	1616	340	1540	409	1386	125	38	32.1	91.6	38	39.9	110.7
XX-A1-3-F3A5-1800-YY	631	2200	227	1874	330	1786	375	1714	443	1562	125	38	34.9	99.6	38	44.8	122.2
XX-A1-3-G3A5-2000-YY	706	2400	247	2090	366	1988	411	1918	492	1748	140	38	38.2	124.4	38	49.3	154.3
XX-A1-3-G3A5-2200-YY	785	2600	277	2318	407	2206	465	2112	556	1926	140	42	41.7	138.8	42	54.9	172.7

Note:XX-inputfor: RS or HRS.

YY-Inputforangle: 20° , 30° , 35° ,45°

Base angle size nominated is normal stock standard. Dimensions E and F vary with change in base angle size as tabulated below.

Code numbers shown are for plain trough idlers,for impact idlers change both" A'sH in code numbers to " B's

SERIES RS/HRS 3 ROLL TROUGH IDLERS-152 DIAMETER

Code No.	A	B	20°		30°		35°		45°		Base Angle Size	Shaft Dia.	Trough Mass R.P.	Total Mass	Shaft Dia.	Impact Mass R.P.	Total Mass
Code No.	A	B	C	D	C	D	C	D	C	D	Base Angle Size	Shaft Dia.	Trough Mass R.P.	Total Mass	Shaft Dia.	Impact Mass R.P.	Total Mass
XX-A1-3-F3A5-1600-YY	569	2000	192	1326	229	1263	265	1200	315	1068	90	38	42.0	78.1	38	38.7	83.7
XX-A1-3-F3A5-1800-YY	633	2200	227	1472	259	1395	293	1336	350	1196	100	38	46.0	91.7	38	42.7	98.7
XX-A1-3-G3A5-2000-YY	708	2400	247	1492	259	1419	293	1358	350	1214	100	38	46.4	92.9	38	43.3	100.5
XX-A1-3-G3A5-2200-YY	787	2600	277	1628	289	1541	318	1486	383	1332	100	38	50.0	99.3	38	47.3	107.4
XX-A1-3-G3A5-2400-YY	848	2800	294	1688	289	1603	338	1526	405	1368	125	38	51.5	111.0	38	48.7	122.3
XX-A1-3-G3A5-2500-YY	873	2900	304	1888	328	1773	373	1700	439	1544	125	38	56.4	121.1	38	54.3	133.8
XX-A1-3-G3A5-2600-YY	905	3000	322
XX-A1-3-G3A5-2800-YY	984	3200	348	2082	364	1975	409	1904	488	1730	140	38	62.2	148.3	42	60.5	167.1
XX-A1-3-G3A5-3000-YY	1050	3400	369	2310	405	2193	463	2098	552	1918	140	42	68.2	165.3	42	67.1	186.0

Note: XX-input for: RS or HRS.

YY-Input for angle: 20°, 30°, 35°,45°

Base angle size nominated is normal stock standard. Dimensions E and F do not vary with change in base angle size as tabulated.

Code numbers shown are for plain trough idlers, for impact idlers change both" A's" in code numbers to " B's

Base Angle	E	F
75x75x6	165	247
90x90x7	180	257
100x100x8	200	267
125x125x8	240	286
140x140x12	280	305

GCS conveyor idler manufacturers reserves the right to change dimensions and critical data at any time without any notice. Customers must ensure that they receive certified drawings from GCS prior to finalizing design details.

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GCS reserves the right to change dimensions and critical data at any time without any notice. Customers must ensure that they receive certified drawings from GCS prior to finalizing design details.

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Global Conveyor Supplies Company Limited (GCS) conveyor rollers suppliers is specialized in manufacturing selling various idlers for bulk material conveying equipment, galvanized rollers for light industrial continuous conveying equipment, roller conveying systems, spare parts, and related peripheral hardware products. GCS After 26 years of practice adopts advanced technology in its manufacturing operations to implement automatic mechanical production: Automated mechanical roller line, drumline, bracket line: CNC machine tools; Automatic welding robot arm; CNC automatic tapping machine; Data control punching machine; shaft processing line; Metal stamping production line. It also has obtained an ISO9001:2015 quality management system certificate. Our company obtained the industrial production license issued by the General Administration of Quality Supervision, Inspection Products are widely used in bone transportation, thermal power generation, ports, cement plants, coal mines, and metallurgy, as well as light transportation, storage, industry, food, medical and other industries.

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GCS reserves the right to change dimensions and critical data at any time without any notice. Customers must ensure that they receive certified drawings from GCS prior to finalizing design details.